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ESPRIT Mold™ Key Characteristics

Machine any Part Geometry
ESPRIT Mold’s seamless CAD to CAM interface directly imports any part model from virtually any source, fully intact, with no need for programmers to edit or rebuild geometry. By directly machining your original part geometry ESPRIT Mold provides fast, reliable and safe 3-axis and 5-axis programming.

High-Speed Cutting (HSC)
High-quality part finishes and extended tool life are the result of ESPRIT Mold’s high-speed cutting technology. ESPRIT delivers smooth tool motion with fluid links between passes, constant cutting loads, and rounding of all sharp corners. ESPRIT also optimizes the point density along the toolpath taking the maximum advantage of the machine dynamics.

In-Process Stock Models
ESPRIT Mold significantly shortens cycle times and automatically generates optimized error free retract movements by always considering the in-process stock model (remaining / rest material). This precise model is continuously updated for all movements of the tool as they are generated, even in undercut areas, regardless of the tool’s orientation. The initial stock can be defined automatically from the original part geometry or imported from a separate data file.

Automated Collision Avoidance
ESPRIT Mold monitors your toolpath for collisions between the tool holder and part geometry zones. Guess work is eliminated since ESPRIT Mold automatically suggests a new length for the tool holder should a collision be detected. You can easily machine to very deep zones by positioning the tool at an inclined angle and using Collision Check feature.

Toolpath Management
ESPRIT Mold displays each toolpath with its associated machining parameters in a clear, concise user interface called a tree, which allows quick viewing and editing. It’s easy to view each individual toolpath as a “leaf”, with related operations as “branches”. Simply select the “related leaf” on the toolpath tree to manipulate or activate machining processes such as: cutting, copying, renaming, translating, and rotating the toolpath and g-code output.

Simulation and Verification
The realistic simulation and visualization generated by ESPRIT Mold renders the complete cutting process with life-like realism, including all toolpaths, inclined or indexed, from 2 to 5-axis. The simulation is not limited to a simple graphical effect, but provides the advance detection of any unreachable axis position, or collision of the machine’s moving parts, the tool and its holder, and the part being produced.

Universal Post Processing
ESPRIT’s universal post processor creates the high-quality G-code needed to fully exploit your machine tool investment. ESPRIT provides proven out-of-the-box operation with a library of pre-defined post processors. Additionally you can easily adjust any post processor to suit your personal preferences and shopfloor requirements. Spend more time cutting parts, maximize machine utilization and optimize part quality at the lowest possible cost with ESPRIT.

Report Generator
Streamline your workflow processes with custom generated HTML reports from ESPRIT Mold. Viewable within a standard web browser, the reports are complete with the machining processes, description, setup positions, and graphic representation of your part. By using the power of the internet, these reports can be transferred and accessed within your internal business network, maximizing both internal and/or external communication.
 
Products
Overview

3D Machining...

3D machining with indexing to different tool orientations...

5-axis Machining...